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Precision machining case study of die steel punches in the automotive industry.

A case study for the automotive industry where a φ125mm large-diameter die steel is machined with a precision lathe and treated with shrink fitting to achieve both strength and precision, realizing short delivery times and stable quality.

WTM Corporation has a track record of sourcing precision machined parts of Japanese quality from overseas for 18 years. We respond with sincerity to "a wide variety and from a single item," managing everything from procurement sources to processes and inspections in a comprehensive manner. This time, we would like to introduce a case study of manufacturing metal mold punches for the automotive industry. We precisely machined a large diameter die steel of φ125mm using a precision lathe, achieving both strength and accuracy through shrink fitting treatment. Despite the difficulty of machining materials, our sales engineers optimized the process, enabling us to supply with short lead times and stable quality. 【Project Overview】 - Product Name: Metal Mold Punch - Material: Die Steel - Size: φ125 × 80 mm - Processing Method: Precision Lathe - Treatment: Shrink Fitting - Industry: Automotive < WTM Supporting Solutions for Manufacturing Challenges > For more details, please view our company brochure by clicking on "Download Catalog" below, or feel free to contact us.

  • 企業:WTM
  • 価格:Other
  • Processing Contract
  • Other machine elements
  • Other contract services

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[VE Case] Other Examples of Precision Press Molds

Introducing other VE examples of precision press molds proposed to customers!

In the design and development stage of press molds, which influence the price, accuracy, and quality of precision press-processed products, considerations for improving the maintenance and release properties of the molds must also be taken into account. Precision press molds wear down over time, leading to a decrease in accuracy. Using molds with reduced accuracy naturally results in variations in the quality of the press-processed products. When quality variations occur, they can lead to significant losses during the inspection process, and if issues arise with the press molds, it can affect the entire production line. By reflecting these considerations in the mold design drawings, such troubles can be prevented in advance. [Examples] - Prevention of punch breakage during mold maintenance - Reduction of design losses through volume confirmation of resin molding sections - Shortening of lead time by eliminating flange shapes in clamp fixing components - Countermeasures for unfilled thermosetting mold molds - Prevention of product drop during product pickup using knockouts - Reduction of work time through mold design focused on maintenance ease *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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Various punches for press molds

■Various sizes available (please consult us)

■Blade tip tolerance - +0/-0.003mm ■Material - SKH51 ■Hardness - HRC 61~64

  • Press Dies

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